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Glass

Glass

Glass is an essential and often indispensable material in modern design. Its transparency and the multitude of creative opportunities it offers make it an indispensable material for both exterior and interior architects. However, glass only shows off to its best advantage with the help of the ideal joining method: Bonding. No other joining element offers the elasticity a glass-to-metal join requires to equalize the two materials’ dissimilar coefficients of linear expansion. Light-curing acrylates such as DELO-PHOTOBOND opens up multiple, new possibilities, regardless of whether it is bonding hinges of shower enclosures, producing glass furniture, or building high-quality glass partition wall systems.

 

Properties

  • High-strength and tension-equalizing at the same time
  • Various viscosities are possible (for clean dispensing of adhesive beads for adhesive layer thicknesses up to 3 mm)
  • Humidity-resistant
  • Transparent and resistant to yellowing
  • Index of refraction similar to that of glass

Case studies

Hinge bonding at Duscholux

The Swiss company Duscholux has already been using light-curing adhesives for mixed glass bondings for many years. The company is the world market leader in shower enclosures and acrylic tubs. In addition, Duscholux creates room concept solutions for nearly any bathroom size and construction requirements. The example illustrated describes how stainless steel hinges are bonded to glass partition walls to build up shower enclosures.

Duscholux shower enclosures and acrylic tubs

Several alternative joining methods had been tested in advance as well. Finally, bonding with light-curing adhesives could convince the customer with respect to process reliability and bonding technology and with manageable financial investment.

Therefore, one of DELO’s LED-light-cured adhesives is used to produce the latest generation of glass shower enclosures. The adhesive used gives high strength and has an excellent long-term resistance. At the same time, its transparency makes it suitable for bondings with high requirements on an attractive appearance as it is transparent after curing and remains so.

Hinge bonding at Duscholux

While the hinge of conventional shower enclosures is screwed into the glass plate, the bonded door hinge provides practical and aesthetical features. For instance, the shower enclosure has flush inner surfaces without protruding superstructures or recesses in the glass plate. This results in easy cleaning of the inner glass surfaces. “We decided on bonding as a joining method in order to get a product with high-quality design”, says Guido Riegger, Development Manager at Duscholux.

Duscholux uses DELO’s LED area modules to cure the light-curing adhesive. The decision in favor of LED technology was based on the possibility to control the intensity and the irradiation time in an automated process. As a consequence, the LED lamp can be switched off after irradiation, which is particularly user-friendly.

The LED lamp’s wavelength and the adhesive used have been optimally harmonized. When applying a defined LED lamp intensity and wavelength, the adhesive gives its best performance and satisfies all of Duscholux’s high requirements on this bonded connection. Curing takes no longer than two minutes and the components can be loaded immediately afterwards.

Even in terms of occupational health and safety, the use of LED lamps is uncritical as no radiation in the UVB and UVC range is generated. Furthermore, LED lamps do not form harmful ozone that would have to be exhausted. Protective measures are limited to a simple glare protection in case of direct sight contact. In addition, the heat input at the component is reduced to a minimum, which might be of importance when bonding temperature-sensitive substrates.

It is the uniquely low investment that the customer appreciates about LED technology. He does not have to change the bulbs with great efforts all the time as is necessary when using conventional discharge lamps. The operation of LED lamps is much easier in this case

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Bonded all-glass structure at the Leibniz Institute

A glass shell hosts the historical pressure tanks of the new helium liquefaction plant of the Leibniz Institute for Solid State and Materials Research.

Glass construction at Leipniz Institute

The four glass frames that form the supporting structure for the glass shell are created with transparent adhesives and used without metal connectors that would interfere with the attractive appearance.

The total glass enclosure is exclusively built up with the help of load-bearing bonded connections. The frame edges are structurally bonded with a transparent, radiation-curing, one-component acrylate. This special DELO-PHOTOBOND adhesive is both tension-equalizing and exceptionally resistant to humidity and UV light. What is more, it provides the high bond strength required.

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Contact

DELO Industrial Adhesives
DELO-Allee 1
86949 Windach, Germany

+49 8193 9900 - 0

+49 8193 9900 - 144

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